Frequently Asked Questions
What is Forj made of?
Forj is a true composite material. We have combined an ultra-high strength thermoplastic fiber with a low temperature activated thermoplastic polymermatrix. Basically the thermoplastic polymermatrix keeps the thermoplastic fiber in place.
As a fully wetted (complete bonding between the fiber and the matrix material) composite material, the final product is able to take advantage of the characteristics of each of the individual components – the strength of the fiber and the low temperature formability of the matrix polymer.
What can I do with Forj?
Forj’s strength, flexibility, malleability and low temperature formability makes it ideally suited for a number of applications – many of which we have not yet envisioned. However, Forj makes a great choice to replace a broken chain link, create a harness, replace a broken rivet, or tow equipment, gear and toys. It’s flexibility allows Forj to adapt to any necessary shape, and its malleable characteristics enable Forj to create custom grips, handles, and rivets.
How many pounds can a strand hold?
A single strand of Forj has been tested and proven to hold up to 1,000 lbs of tensile force. Layer two strands of Forj for approximately double the strength
What makes Forj different from other products?
Forj is 100% plastic, bound together to create an extremely strong material. An individual ribbon can hold over 1,000 pounds. Combining strands can carry even more. When heated (by warm water, hot air, etc) Forj can also be molded and shaped into anything you can imagine and can hold its shape once cooled. Create things such as a knife grip, a quick repair for a broken chain link, or thousands of other tools and objects. Forj is strong like steel, flexible like rope, and adaptable like putty.
Delivery and Timing
Orders are sent to our shipment vendor automatically after they are processed through the website. Orders that come in before 9:45am(EST), are printed that day and shipped the next day. Orders that come to us after 9:45am(EST) are printed the next day at approximately 10:00am(EST) and shipped the following day. Orders that are submitted on Friday (orders before 9:45 am) won’t ship until Monday. Orders that come in Friday after 9:45am(EST), all orders on Saturday, all orders on Sunday and orders on Monday until 9:45am(EST) will print on Monday and ship on Tuesday the following week.
Multiple shipments: If an order is submitted that is large enough to have to be put into multiple boxes, we will do that and follow the printing and shipping guidelines above. If you go to track a multi package shipment when you track the first package it will show you that there were others that were connected to that shipment. Each package will have its own tracking number in case one goes missing.
What type of heat sources can be used to manipulate Forj?
Virtually any heat source can be used to heat Forj to the necessary 140°F to bend and mold the plastic into desired shape. Warm water, a typical blow dryer, oven, heat, gun, and other tools you might have.
Will it melt?
Forj does become malleable and softens near 140°F.
Can or will Forj catch on fire?
Yes, if exposed to an open flame for too long or exposed to temperatures over 250°F Forj can be flammable.
Can forge be reused after it has been heated and cooled?
Yes; if adjustments, additions, or repurposing uses are desired, simply reheat, and reshape and let it cool.
How does Forj perform in cold weather?
Forj has excellent cold weather performance. The colder the better!
Is White the only color available?
Currently, Forj is only available in White. Eventually, Forj anticipates being available in additional colors. However, ford is paintable if you would like to personalize your creation.
How about disposal? What happens to Forj in a landfill?
If exposed to UV light, Forj’s HPME(ultra high molecular weight polyethylene) Will break down (intensely dependent) to micro particles over a period of 10 to 20 years. Without exposure to sunlight comma it would be longer. We hope that Forj’s biggest environmental benefit comes from fixing other products to keep them out of landfills.
Does Forj come another shapes?
Forj does not currently come in other widths or shapes. Forj tape-ribbon can be woven or layered into larger panels; Shapes are limitless. If you are interested in large order quantities of a specific size shape or color, please contact us on Forj.com with your inquiry. The website will be updated as new products become available.
Can Forj thermoplastic ribbon be sewn?
There is no need to sew forge to itself, as it can be heated and create the best bond. If you are using it within, an item needing to be sewn, the needle will pass through and function fine.
Does Forj have an expiration date?
Forj is made with 100 year fiber and resin. If stored in its original container, it will last 100+ years.